WEN 6524 Oscillating Belt and Spindle Sander review for precise sanding tasks

Description

Unboxing and Initial Impressions

The WEN 6524 Oscillating Belt and Spindle Sander arrived well-packaged, and the first thing I noticed was its sturdy construction. From its 27-pound weight to its 18.5 x 16.5 x 18-inch dimensions, this tool feels substantial and well-built. Setting it up was straightforward, thanks to the onboard storage that neatly organizes the various attachments and sandpaper. It’s clear that WEN put thought into the design, making it easy to keep everything in one place.

As someone who frequently sands intricate designs and odd shapes, the versatility of this machine stood out. With five spindle sizes ranging from 1/2 inch to 2 inches and a 4 x 24-inch belt, it’s designed to handle a wide range of projects. The combination of belt and spindle sanding functions in one device is something I immediately appreciated.

Design and Build Quality

The design of this sander is both functional and robust. The oscillating mechanism, which moves the belt and spindle up to 58 times per minute with a 5/8-inch stroke, ensures even sanding and prevents uneven wear on the sandpaper. The 3.5-amp motor is powerful enough to handle tough materials while maintaining a consistent performance.

I was particularly impressed by the adjustable work table, which tilts from 0 to 45 degrees. This feature is incredibly useful for sanding angled edges and surfaces. The table feels solid and stays in place even when working with heavier pieces. The included dust port, measuring 1-1/2 inches, is a thoughtful addition that connects seamlessly to a dust collection system, keeping the workspace clean.

Key Benefits

• Dual Functionality: Acts as both a belt sander and a spindle sander, offering incredible versatility.
• Powerful Motor: The 3.5-amp motor delivers spindle speeds of up to 2000 RPM and belt speeds of up to 1575 FPM, making it suitable for various materials.
• Onboard Storage: Keeps all accessories, including throat plates, sanding drums, and table inserts, neatly organized and within reach.
• Adjustable Work Table: The beveling table can tilt up to 45 degrees for more precise sanding on angled surfaces.
• Comprehensive Accessories: Comes with six pieces of 80-grit sandpaper, one for each spindle size and the belt attachment.

Performance in Action

Using this machine was a smooth experience. The oscillating motion really shines when working on curves and arcs, preventing burn marks and ensuring an even finish. I tested it on a reclaimed piece of oak, and the results were impressive. The spindle attachments made quick work of tight corners, and the belt sander handled the flat surfaces effortlessly.

Switching between the belt and spindle sanding modes was intuitive, thanks to the clear instructions and straightforward design. The rubber sanding drums grip the sandpaper securely, so there’s no slipping or uneven sanding. One minor hiccup I noticed was that the dust port, while effective, could be slightly larger to accommodate more robust dust collection systems.

Areas for Improvement

• Dust Port Size: The 1-1/2-inch dust port works well for most setups but might not be ideal for larger dust collection systems.
• Noise Level: The motor can get a little loud during extended use, which might be bothersome in smaller, enclosed workshops.
• Vibration: While not excessive, there’s noticeable vibration when sanding larger pieces, which could be tiresome over long periods.

Alternative Offerings

Comparing this sander to models like the JET JBOS-5 or the Triton TSPS450, the WEN model holds its own quite well. The JET JBOS-5 is a spindle-only sander and boasts a heavier-duty build, but it lacks the versatility of a belt sanding option. The Triton TSPS450, on the other hand, offers spindle sanding with a smaller motor, making it less powerful than the WEN. What sets this model apart is its dual functionality, making it a great all-in-one solution for hobbyists and professionals alike.

Price to Quality Ratio

The value this machine offers is undeniable. Considering its dual-purpose design, range of accessories, and reliable performance, it delivers excellent price to quality ratio. While there are more powerful sanders on the market, they often come with a significantly higher price tag and lack the versatility this tool provides. If you’re looking for a budget-friendly option that doesn’t skimp on features, this one is hard to beat.

Downsides

• Dust Collection: The dust port could be larger for better compatibility with industrial systems.
• Noise: The motor produces a noticeable sound, which may require ear protection during extended use.
• Vibration: Slight vibrations are noticeable when working with larger, heavier materials.

Final Thoughts on Competitors and Value

After trying out this sander, I can confidently say it’s a fantastic option for anyone who needs flexibility and performance in one package. While competitors like JET and Triton offer solid alternatives, they lack the oscillating belt feature, which is a game-changer for many projects. The WEN 6524 Oscillating Belt and Spindle Sander strikes the perfect balance between affordability and functionality, making it a valuable addition to any workshop.

Additional information